Crown Capping Machine or crown capper machine suitable for crown type capping onto glass, plastic, PET and other bottles. Machine constructed in Stainless Steel finish including M.S. frame structure with Stainless Steel Cladding/Enclosures. Capping Machine is suitable for the capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. Adinath offers various models of Capping Machine range from 50 bottles per minute to 250 bottles per minute. Our Six Head Bottle Screw Capping Machine is suitable for production up to 150 bottles per minute, our Four Head Bottle Screw Capping Machine is suitable for production up to 100 bottles per minute and our Single Head Bottle Screw Capping Machine is suitable for production up to 50 bottles per minute.
CROWN CAPPING MACHINE VIDEO
Exclusive Features of Crown Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
- Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
- Sampling and Rejection system can be provided on demand.
Working Principle of Crown Capper Machine
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Crown Capping Machine
| Model | ACSR-60 | ACSR-120 | ACSR-200 |
| No. of Capping Heads | Single | Four | Eight |
| Production Rate | Up to 50 Containers/Minute | Up to 100 Containers/Minute | Up to 200 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI | PLC with HMI |
| Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Crown Capping Machine
What types of bottles and caps can the Crown Capping Machine handle?
The machine is suitable for round or other shapes of bottles with diameters from 24mm to 90mm and heights from 50mm to 250mm. It works with crown caps of 20mm, 25mm, and 28mm diameters (using change parts).
What are the available models and their production capacities?
Adinath offers multiple models:
- ACSR-60 (Single Head): Up to 50 containers/minute
- ACSR-120 (Four Head): Up to 100 containers/minute
- ACSR-200 (Eight Head): Up to 200 containers/minute
Higher capacities are also available.
What are the key features of the Crown Capping Machine?
Key features include a compact GMP model, “No Bottle – No Cap” system, “Container Overturn – Machine Stop” mechanism, quick size changeover with a single ratchet, stainless steel construction, safety clutch, digital production counter, and optional PLC/HMI, laminar airflow, and cap feeder.
How does the Crown Capping Machine work?
Filled bottles move on a conveyor into an infeed star wheel. They pick up caps from a delivery chute. Rotary sealing heads descend to hold the bottle neck and apply the crown cap in a programmed roll-on manner. Sealed bottles are then discharged via an exit star wheel.
What safety features does the machine include?
It features a “No Bottle – No Cap” system, container overturn stop mechanism, star wheel safety clutch to prevent jamming or overloading, and additional safety features to avoid bottle breakage.
Is the machine easy to operate and maintain?
Yes. It offers quick and easy changeover between container sizes using a single ratchet. The hopper can be fully dismantled for cleaning, and contact parts are made of stainless steel for durability and hygiene.
What power and electrical requirements does it have?
Power ranges from 1 H.P. to 2 H.P. depending on the model. It operates on 440 Volts, 3 Phase, 50 Hertz, 4 Wire System. Voltage can be customized as per customer requirements. Conveyor height is adjustable from 800mm to 900mm.
What optional accessories and advanced features are available?
Options include PLC with HMI, safety cabinet, inbuilt laminar airflow for sterile filling (Class 100), sampling and rejection system, cap feeder with variable speed, and IQ/OQ documentation.
Which industries commonly use the Crown Capping Machine?
It is ideal for pharmaceutical, beverage, food, cosmetic, and chemical industries where secure crown capping of bottles is required. The machine is built to GMP standards and supports integration into complete filling and packaging lines.