Bottle Screw Capping Machine or bottle screw capper is specially constructed in Stainless Steel finish including M.S. frame structure with Stainless Steel Cladding/Enclosures. ROPP type Bottle Cap Sealing Machine is equipped with Orientation type Cap Feeder for continues feeding of Cap for online operation on any oral liquid or syrup powder filling line. Machine suitable for various sizes of Bottles as well as ROPP Cap with the help of change parts. Syrup Bottle Capping Machine is suitable for application in Pharmaceutical, Food, Pesticides, Chemical, Beverages, Liquor and other packaging industries having lower production requirement with automatic online operation.
Bottle ROPP Screw Capping Machine is suitable for the capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. Adinath offers various models of Capping Machine range from 50 bottles per minute to 250 bottles per minute. Our Six Head Bottle Screw Capping Machine is suitable for production up to 150 bottles per minute, our Four Head Bottle Screw Capping Machine is suitable for production up to 100 bottles per minute and our Single Head Bottle Screw Capping Machine is suitable for production up to 50 bottles per minute. Capper is preferable for aluminium, metal, plastic & PET type caps onto round, oval, square and other shape containers.
BOTTLE SCREW CAPPING MACHINE VIDEO
Exclusive Features of Screw Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
Working Principle of Jar Capping Machine
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Container Capping Machine
| Model | ACSR-60 | ACSR-120 | ACSR-200 |
| No. of Capping Heads | Single | Four | Eight |
| Production Rate | Up to 50 Containers/Minute | Up to 80 Containers/Minute | Up to 180 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI | PLC with HMI |
| Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Bottle Screw Capping Machine
What types of bottles and caps can the machine handle?
The machine is suitable for round or other-shaped Glass, Plastic, PET, LDPE, and HDPE bottles. It works with aluminium, metal, plastic, and PET type caps (including ROPP caps). Different bottle and cap sizes are accommodated using change parts.
What production capacities are available?
Adinath offers models ranging from approximately 50 bottles per minute up to higher outputs. Examples include the Single Head model (up to 50 containers/minute), Four Head model (up to around 80–100 containers/minute), and higher-head models (such as Eight Head up to around 180 containers/minute). Specific rates depend on the model, bottle/cap size, and configuration.
What are the key exclusive features of the Screw Capping Machine?
Key features include a compact GMP model construction, “No Bottle – No Cap” system, “Container Overturn – Machine Stop” mechanism, quick changeover via a single ratchet, stainless steel contact parts, single-motor synchronization of conveyor/star wheel/platform turret with VFD speed control, safety clutch on the star wheel, digital production counter, optional variable-speed cap feeder, fully dismantlable hopper for cleaning, various safety features, optional IQ/OQ documentation, and optional PLC with graphical user interface.
How does the Bottle Screw Capping Machine work?
Filled bottles move on the conveyor and are fed into an in-feed star wheel by an in-feed worm. Bottles pick up caps one by one from the delivery chute. Descending rotary sealing heads hold the bottle neck and perform programmed roll-on sealing. Caps are oriented by a rotating unscrambler into the chute (which disengages when full to prevent damage). Sealed bottles are discharged by the exit star wheel onto the conveyor.
What materials is the machine constructed from?
The machine features a stainless steel finish, including an M.S. frame structure with Stainless Steel cladding/enclosures. Parts that contact the container, aluminium cap, or are exposed to the atmosphere are made of stainless steel for durability and hygiene.
What are the typical technical specifications (container and cap sizes, power, etc.)?
Common ranges include container diameter 24 mm to 90 mm, container height 50 mm to 250 mm, and cap diameters such as 20 mm, 25 mm & 28 mm (with change parts). Power is typically 1 H.P. or 2 H.P. depending on the model, with 440 Volts, 3 Phase, 50 Hertz electrical supply (adjustable to customer requirements). Conveyor height is adjustable (approx. 800–900 mm). Overall dimensions vary by model (e.g., roughly 1500–2000 mm length).
Does the machine support quick changeovers for different bottle or cap sizes?
Yes. Changeover and setting from one container size to another is quick and easy using a single ratchet. Change parts enable handling of various bottle and ROPP/screw cap sizes.
What safety and optional features are available?
Safety features include a clutch system to prevent bottle breakage or jamming, automatic stoppage on overloading/jamming, and the “Container Overturn – Machine Stop” mechanism. Optional items include a safety cabinet covering the machine, variable-speed cap feeder, PLC system with HMI/graphical interface, and IQ/OQ documentation.
Is the machine suitable for continuous online operation and different industries?
Yes. It is equipped with an orientation-type cap feeder for continuous feeding and is designed for automatic online operation on filling lines. It is suitable for pharmaceutical, food, pesticides, chemical, beverages, liquor, and other packaging applications requiring reliable screw capping of various container shapes and materials.