Bottle Capping Machine or bottle capper is specially constructed in Stainless Steel finish including M.S. frame structure with Stainless Steel Cladding/Enclosures. ROPP Bottle Cap Sealing Machine is equipped with Orientation type Cap Feeder for continues feeding of Cap for online operation on any liquid or powder filling line. Machine suitable for various sizes of Bottles as well as ROPP Cap with the help of change parts. ROPP Capping Machine is suitable for application in Pharmaceutical, Food, Pesticides, Chemical, Beverages, Liquor and other packaging industries having lower production requirement with automatic online operation.
Bottle ROPP Screw Capping Machine is suitable for the capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. Adinath offers various models of Capping Machine range from 50 bottles per minute to 250 bottles per minute. Our Six Head Bottle Screw Capping Machine is suitable for production up to 150 bottles per minute, our Four Head Bottle Screw Capping Machine is suitable for production up to 100 bottles per minute and our Single Head Bottle Screw Capping Machine is suitable for production up to 50 bottles per minute. Automatic Bottle Capping Machine is widely uses in Pharmaceutical, Food, Pesticide, Cosmetic & allied industries.
BOTTLE CAPPING MACHINE VIDEO
Exclusive Features of Bottle Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
- Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
- Sampling and Rejection system can be provided on demand.
Working Principle of Bottle Capping Machine
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Bottle Capping Machine
| Model | ACSR-60 | ACSR-120 | ACSR-200 |
| No. of Capping Heads | Single | Four | Eight |
| Production Rate | Up to 50 Containers/Minute | Up to 100 Containers/Minute | Up to 200 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI | PLC with HMI |
| Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Bottle Capping Machine
What is the production capacity of the machine?
The machine is available in different models with outputs ranging from 50 to 200 containers per minute:
- Single Head (ACSR-60): Up to 50 BPM
- Four Head (ACSR-120): Up to 100 BPM
- Eight Head (ACSR-200): Up to 200 BPM
What types of bottles and caps does it support?
It handles containers with diameters of 24mm to 90mm and heights of 50mm to 250mm. Compatible with ROPP caps of 20mm, 25mm, and 28mm (using change parts). Suitable for round or other shapes of glass, plastic, PET, LDPE, and HDPE bottles.
What are the key safety features?
Important safety mechanisms include “No Bottle – No Cap” system, “Container Overturn – Machine Stop”, star wheel safety clutch to prevent jamming or overloading, and clutch system to avoid bottle breakage.
How easy is size changeover?
Changeover is quick and easy — you can switch from one container size to another using a single ratchet. The machine requires minimal change parts for different bottle and cap sizes.
Describe the working principle of the machine.
Filled bottles move on a conveyor and are fed into an in-feed star wheel. They pick up caps from a delivery chute. Rotary sealing heads descend to hold the bottle neck and perform roll-on sealing. Sealed bottles are then discharged via an exit star wheel.
What materials are used in construction?
The machine features a compact GMP model with stainless steel contact parts and cladding. Parts exposed to the product or atmosphere are made of stainless steel for durability and hygiene.
What industries is this machine suitable for?
It is widely used in Pharmaceuticals, Food, Beverages, Pesticides, Chemicals, Cosmetics, Liquor, and other packaging industries for automatic online capping operations.
What are the power requirements and optional features?
Power ranges from 1 H.P. to 2 H.P. (440 Volts, 3 Phase, 50 Hz). Optional features include PLC with HMI, variable speed cap feeder, inbuilt laminar air flow for sterile operations, digital counter, IQ/OQ documentation, and safety cabinet.
Can it integrate into existing production lines?
Yes. It is designed for seamless online operation with liquid or powder filling lines. It features synchronized conveyor, star wheel, and turret systems with VFD speed control for smooth integration.